Unlocking the potential: analyzing 3D microstructure of small-scale cement samples from space using deep learning

Due to the prohibitive cost of transporting raw materials into Space, in-situ materials along with cement-like binders are poised to be employed for extraterrestrial construction. A unique methodology for obtaining microstructural topology of cement samples hydrated in microgravity environment at the International Space Station (ISS) is presented here. Distinctive Scanning Electron Microscopy (SEM) micrographs of hardened tri-calcium silicate (C₃S) samples were used as exemplars in a deep learning-based microstructure reconstruction framework. The proposed method aids in generation of an ensemble of microstructures that is inherently statistical in nature, by utilizing sparse experimental data such as the C₃S samples hydrated in microgravity. The hydrated space-returned samples had exhibited higher porosity content (~70%) with the portlandite phase assuming an elongated plate-like morphology. Qualitative assessment of the volumetric slices from the reconstructed volumes showcased similar visual characteristics to that of the target 2D exemplar. Detailed assessment of the reconstructed volumes was carried out using statistical descriptors, and was further compared against micro-CT virtual data. The reconstructed volumes captured the unique microstructural morphology of the hardened C₃S samples of both space-returned and ground-based samples, and can be directly employed as Representative Volume Element (RVE) to characterize mechanical/transport properties.